Resources/Pulleys

Pulley Size Calculation

Calculate pulley diameters and groove counts to match speed ratios before requesting a quote.

7 min readUpdated for UAE procurement
Technical Specs

Materials

  • Cast iron, steel, or aluminum pulleys

Sizes

  • Profile, groove count, OD or pitch diameter

Standards

  • DIN 2211/2217 and ISO 4183 references

Problem this solves

Use these steps to calculate pulley diameters and groove counts so speed ratios and belt profiles stay correct.

Pulley sizing steps

  1. 1Confirm belt profile (SPA/SPB/SPC or timing).
  2. 2Count grooves and confirm belt quantity.
  3. 3Measure existing OD or pitch diameter.
  4. 4Calculate speed ratio: driver RPM / driven RPM.
  5. 5Select new pulley diameter based on ratio.
  6. 6Confirm bore type, taper series, and balance needs.

Pulley sizing worksheet

InputWhat it affectsNotes
Belt profileGroove geometrySPA/SPB/SPC or timing
Groove countBelt capacityMatch existing drive
OD or pitch diameterSpeed ratioUse pitch for timing belts
Bore typeHub compatibilityTaper lock or pilot
RPMBalance gradeHigh speed may require balance

Send With Your Specification Request

  • Belt profile and groove count
  • OD or pitch diameter
  • Bore size and taper series
  • Keyway dimensions
  • RPM and load details
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Specification Verification Available

Confirm pulley sizing before ordering

If you need help identifying the correct specification, our team can assist.